Last updated March 1, 2019
Skip the brisket and make homemade chuck roast pastrami. It’s more tender and juicy. Recipe includes brine, rub and smoking instructions.
The term corned beef and pastrami are often used interchangeably. There is no shame in not knowing the difference. I was in that camp not too long ago. This website is all about teaching you the things I learn, and what I’ve learned is that corned beef is basically pickled or brined beef. While pastrami is when you take that beef and smoke it.
Probably, the most famous pastrami in the U.S. comes from Katz’s Delicatessen in New York — If you’ve seen When Harry Met Sally and the “booth scene,” you know Katz’s.
They not only corn (pickle) their beef, they smoke it, boil it and steam it. The process takes weeks.
Choosing the Right Cut
At Katz’s, they use beef navel. This is a cut of beef near the brisket, but closer to the plate ribs. You know…those dinosaur bones I’m always sharing on Instagram. Beef navel is not an easy cut to get at the grocer, and trimming the bones off of dino bones is pretty expensive, so I opted for a different cut.
Recently, I flew to San Antonio, Texas, for Chef Jason Dady’s Titans of the Tailgate. Amazing chefs from around the country come out and show off their one dish and try to woo the crowd. My favorite by far was the pastrami sandwich by Chef Jeff Bekavac.
After one bite, I stalked his tent to try to understand what made this pastrami so different from others I’ve had in the past.
I eventually learned that they corned and smoked a chuck roll. If you haven’t heard of a chuck roll, you’re not alone. It’s not a cut you find in the meat case. The chuck roll is the entire subrimal cut of beef that is broken down into things like chuck steaks, country-style beef ribs and the ever-popular chuck roast.
When I got home from Texas, I called up my butcher and asked for a chuck roll. Mind you, I didn’t really know what that meant, but sure enough I had a nearly 20 lb. slab of meat to play with. After watching multiple YouTube videos, I figured out how to break it down.
In the end, I had a lot of cuts and a few 3-pound chuck roasts, which were much more familiar.
Trimming the Chuck Roast
To mimic what Chef Jeff did in Texas, I broke down the chuck roast even further. Meat gives you a road map on how to butcher it. Generally, you just follow the fat lines.
For the chuck roast, I sliced it right down the line – like pictured above – and removed any fat that I knew wouldn’t be tasty after it was cooked.
I ended up with two narrow cuts of beef. You should be able to tell from the picture above that the grain of the meat runs in different directions. This is another reason to separate it. In the end, you want to cut the slices against the grain. By separating it, that makes this process much easier.
Separating it also gives you more surface area for maximum bark coverage.
I want you to take another look at the picture above. Do you notice anything else? You should see the marbling. Chuck is what we use for pot roast and hamburgers. It’s a flavorful cut that doesn’t get the credit it deserves.
You can also use this recipe with brisket, but let’s be honest, brisket is a little daunting. You have to commit to more than a few pounds, it requires a lot more trimming, and after all the work, it can still end up dry.
This is why, from here on out, I’ll make my pastrami with chuck roast.
Making Corned Beef
To make corned beef, you basically just need to make a brine with water, salt, sugar, pink curing salt and pickling spices.
Pink curing salt or sodium nitrate is the magic ingredient that turns the beef that rosy red color. It’s been used for years to cure meats, so they can be preserved. It helps stop the reproduction of bacteria, which is important since this process takes a few days.
As for the pickling spice, feel free to buy a bottle of the pre-made stuff. I on the other hand like to mix up my own blend. I make a pretty big batch, so when I’m not corning beef, I can use it for homemade pickles and pickled red onions.
All of the brine ingredients will get cozy in a gallon of water for a while. You want the salt and sugar to dissolve and the spices to steep. Then, let it cool.
Place that beautifully trimmed up beef in a zip-top bag, and pour in the cooled brine.
As an extra precaution, I always put the bag in a large bowl, because inevitably that darn bag is going to leak. You don’t want beef juice and brine all over your fridge.
Let the beef get acquainted in the brine for 5-7 days. Most people tell you to toss the meat around every now and then for even coverage, but if you don’t, it’s not the end of the world.
After the week of brining, you’ll rinse the beef off and get it ready for the rub.
This rub has similar flavors to the brine, but you don’t need to add any more salt. It starts with a base of black pepper, coriander seeds and mustard seeds. I like to toast them in a skillet to release their essential oils.
Then, add some sugar, smoked paprika and fresh garlic, and pulse them in food chopper for a quick grind. For the sugar, I use coconut palm sugar in my rubs because I like the texture and its slower melt factor, but you can also use granulated, brown, raw or turbinado sugar.
Take those spices and rub them all over the corned chuck roast. Place the beef on a baking rack on a sheet pan and let them rest in the refrigerator overnight, uncovered. This is essentially a dry brine.
Turning Corned Beef Into Pastrami
At this point, you could boil the chuck roast and make corned beef, but instead we’re going for pastrami.
Fire up your smoker to 250F degrees. Place the rubbed beef on the grates and smoke for 2 hours.
As I mentioned earlier, the pastrami at Katz’s Deli is smoked, boiled and steamed. We’re skipping the boiling, but we will add a bit of steam. After the second hour, add small pans of water to the grill grates. The water will let off steam that will fill the smoker, helping the meat become even more tender and juicy.
I wait until after the second hour for this step, because I want the smoke to be the star at first.
Smoke for another 30 to 90 minutes, until the internal temperature registers between 205-210F degrees. The smaller pieces will be done first.
Once they hit the mark, remove them from the smoker, cover them with foil, and let them rest for at least 30 minutes before slicing.
As with all beef cuts, it’s important to slice the beef against the grain. I slice the larger piece in half and then slice it lengthwise.
For a true deli slice, try to aim for an 1/8-inch thickness or less.
I was so pleasantly surprised by how juicy the chuck roast pastrami was. Usually, I hide my pastrami brisket in mustard, cabbage or Russian dressing, because it can be a little dry, but all this needed was some rye bread and a slice of Swiss cheese.
I honestly doubt I’ll ever make pastrami with brisket again.
Want to know my melty cheese trick? Go ahead and make a grilled cheese sandwich with rye bread and Swiss cheese (without the meat). Once it’s nice and melted, remove it from the griddle. Wait a few seconds, and then separate the slices of bread and pile on the pastrami. It results in perfectly melted cheese and toasted bread every time.
Homemade Chuck Roast Pastrami Recipe
Skip the brisket and make homemade chuck roast pastrami. It's more tender and juicy. Recipe includes brine, rub and smoking instructions.
- 2 3-pound chuck roasts
- corned beef brine
- pastrami rub
Corned Beef Brine
- 1 gallon water
- 1 cup kosher salt
- 1/2 cup brown sugar
- 1/4 cup pickling spice
- 1 tbsp pink curing salt
- 2 tbsp whole allspice
- 2 tbsp cardamom pods
- 2 tbsp whole cloves
- 2 tbsp coriander seeds
- 2 tbsp whole peppercorns
- 2 tbsp mustard seeds
- 1 tbsp red chili flakes
- 2 tsp fennel seeds
- 2 cinnamon sticks broken
- 3 bay leaves crumbled
- 1 tsp ground orange peel
- 1/4 cup course ground black pepper
- 2 tbsp coriander seeds
- 1 tbsp mustard seeds
- 1 tbsp coconut palm sugar
- 2 tsp smoked paprika
- 3 cloves garlic
Slice each chuck roast in half along the fat seam. Remove any silverskin.
Place the chuck roast in a plastic bag. Fill with cooled brine. Close the bag, and place it in a large bowl. Refrigerate for 5-7 days.
Remove the beef from the brine and rinse under cold water.
Rub thoroughly with pastrami rub. Place on a baking rack on a sheet pan. Refrigerate uncovered overnight.
Heat smoker to 250F degrees. Place the brined and seasoned beef on the smoker. Smoke for 2 hours. The beef will develop a mahogany bark.
Place a disposable pan of water on the smoker. Continue smoking for about 30-90 minutes, until the internal temperature reaches 205-210F degrees. The smaller pieces will likely be ready in 30 minutes, while the larger ones may take 90.
Let rest 30 minutes. Slice and serve on toasted rye bread.
Corned Beef Brine
Heat the water in a large pot. Add the remaining ingredients. Cook for 5-10 minutes, until the sugar and salts are dissolved. Cool.
Combine all of the ingredients. Store in a sealed container.
Place the black pepper, coriander and mustard seeds in a skillet over medium heat. Toast for a few minutes to release the essential oils.
Place in a food chopper with the remaining ingredients. Pulse to roughly chop the seeds and garlic.